8 SAFETY INFORMATIONSAFETYYour safety and that of your passengersand fellow boaters is YOUR responsibil-ity. Before launching your boat, youshould com
99The emission warranty covers damage to other engine components that iscaused by the failure of a warranted part.The Bombardier Operator’s Guide prov
100BOMBARDIER INTERNATIONAL LIMITED WARRANTY FOR MODEL YEAR 2004 SEA-DOO® SPORT BOATS1. SCOPEBombardier Inc. (“Bombardier”) warrants its new and unuse
1014. WHAT TO DO TO OBTAIN WARRANTY COVERAGEThe owner must notify an authorized Distributor/Dealer within two (2) days of theappearance of the defect
102• Operation with fuel, oils or lubricants that are not suitable for the Sport Boat(see Operator’s Guide);• Damage from rust, corrosion or exposure
1039. CONSUMER ASSISTANCEa) In the event of a controversy or a dispute in connection with this BOMBARDIERLIMITED WARRANTY, BOMBARDIER suggests that yo
104WEB SITESBombardier Sea-Doo Website: www.sea-doo.comCanadian Coast Guardwww.ccg-gcc.gc.ca/obs-bsn/sbg-gsn/main_e.htmUnited States Coast Guardwww.us
105NOTE: These web sites are for the information and education of the owner ofthis Sport Boat and are current as of March 2003. Bombardier makes no en
106LIST OF DISTRIBUTORSNORTH AMERICAIf your Sea-Doo sport boat requires warranty service, you must take it to any au-thorized Sea-Doo sport boat deale
107DECLARATION CE OF CONFORMITYDECLARATION CE OF CONFORMITYApplication of Council Directives: 94/25/CE — Recreational craft89/336/CEE — Electromagneti
108Homologation and CertificationThese boats comply with the following standards:STANDARD TYPE OF CERTIFICATIONUnited States Coast Guard Self certific
SAFETY INFORMATION 9– Engine exhaust contains carbonmonoxide (CO), which can cause in-jury or death if inhaled in sufficientquantities. Do not operate
109Operator’s GuideConfirmation of ReceiptYour dealerWill assist you and help you to resolve any problems you may have.Upon delivery of your sport boa
110PRIVACY INFORMATIONWe wish to inform you that your coordinates will be used for safety and warrantypurposes. Sometimes, we also use the coordinates
CHANGE OF ADDRESSIf your address has changed, be sure to fill out and mail the card provided on thispage.Such notification is likewise necessary for
CHANGE OF ADDRESSIf your address has changed, be sure to fill out and mail the card provided on thispage.Such notification is likewise necessary for
Please verify with your selling dealer to ensure your SEA-DOO craft hasbeen registered with Bombardier.SPORT BOAT MODEL No. HULLIDENTIFICATION NUMBER
10 SAFETY INFORMATION– Always use the lanyard stop switchwhen operating the boat and en-sure that all passengers are familiarwith its use.– Ensure tha
SAFETY INFORMATION 11A PFD provides buoyancy to help keepyour head above the water and to helpyou remain in a satisfactory positionwhile in the water.
12 SAFETY INFORMATIONTYPE IV — THROWABLEPFD Type V, Wearable must be worn.When inflated, it provides buoyancyequivalent to Type I, Il or III PFDs.When
SAFETY INFORMATION 13Some points to remember about hypo-thermia protection:1. While afloat in the water, do not at-tempt to swim unless it is to reach
14 SAFETY INFORMATIONSound Signaling DevicesNOTE: No single signaling device isappropriate for all purposes. Considerkeeping various types of equipmen
SAFETY INFORMATION 15Carbon Monoxide and BoatingBurning a material containing carbonproduces carbon monoxide (CO), anodorless and colorless gas. Becau
16 SAFETY INFORMATIONCarbon Monoxide AccumulationFollowing are examples of possible situations where CO may accumulate withinyour boat while docked, a
SAFETY INFORMATION 17While underway, CO concentrations can increase by backdrafting or “the stationwagon effect”. Backdrafting is caused by factors su
SAFETY WARNINGDisregarding any of the safety precautions and instructions contained inthis Operator’s Guide, the Safety Videocassette and the on-prod
18 SAFETY INFORMATIONLanyard Stop SwitchThis safety device automatically stopsthe engine if the lanyard is attached tothe operator and the operator fa
SAFETY INFORMATION 19– Do not use the boat in weather orsea conditions beyond the skill or ex-perience of the operator or the com-fortable capability
20 SAFETY INFORMATIONKnow the waters in which the craft isto be operated. Current, tides, rapids,hidden obstacles, wakes and wavesetc. can affect safe
SAFETY INFORMATION 21– While your craft has the capacity ofoperating at high speeds, it isstrongly recommended that highspeed operation only be applie
22 SAFETY INFORMATIONSafe Boating CoursesThe local U.S. Coast Guard Auxiliary andthe U.S. Power Squadrons offer com-prehensive safe boating classes se
SAFETY INFORMATION 236. Approach a person in the waterfrom the lee side (opposite the di-rection of the wind). Turn off themotor before coming close t
24 SAFETY INFORMATIONSKIING SIGNALSFor more information about water skiing, please contact the American Water SkiAssociation, 799 Overlook Drive, Wint
25VEHICLEINFORMATIONlmo2004-004b.fm Page 25 Wednesday, August 6, 2003 11:19 AM
26REGISTRATION NUMBER LOCATIONAll boats are required by federal law to be registered and legally numbered.Due to space availability for proper display
27LOCATION OF THE IMPORTANT LABELSThe following labels are on your craft. If missing or damaged, they can be replacedfree of charge. See an authorized
1Doin’it on your new Sea-Doo Sport BoatCongratulations, you are now the proud owner of a Sea-Doo sport boat. Whetheryou are an experienced boater or a
28Label 2Label 3TYPICAL — REFER TO ACTUAL LABEL ONBOATLabel 4Label 5Label 6Label 7Label 8Label 9F04LAHYF04LB5YWARNINGF13L1MYF13L1SYWARNINGF13L1NYWARNI
29Label 10Label 11WAKE TOWER-OPTIONALF10L3EYF13L1PLWARNINGlmo2004-004b.fm Page 29 Wednesday, August 6, 2003 11:19 AM
30IDENTIFICATION NUMBERSThe main components of the sport boat(hull and engine) are identified by differ-ent serial numbers. It may sometimesbecome nec
31CONTROLS, COMPONENTS AND INSTRUMENTS LOCATIONCockpitCOCKPIT VIEW41 11 9 10 8 42 76531 42F09L4MM1 2lmo2004-004b.fm Page 31 Wednesday, August 6, 200
32OverviewTYPICALTYPICAL F09L4NL3814 26 31 40 29 39173020134119 22 27 251828 27 342527231521271415333432 12 1235 36 34333716F09L4OM2727lmo2004-004b.fm
331. Safety Lanyard Post2. Steering Wheel3. Throttle/Shifter Lever4. Start-Stop Button/Ignition Switch5. Navigation Light Switch6. Bilge Pump Switch7.
34CONTROLS, COMPONENTS AND INSTRUMENTS FUNCTIONS1) Safety Lanyard(engine cut-out switch)The safety lanyard should be securelysnapped onto its switch t
35Digitally Encoded Security System (DESS)The safety lanyard cap specifically con-tains an electronic circuit that gives ita unique electronic serial
36ShifterA 3-position lever: – forward– neutral– reverse.In order to shift, throttle lever must befully pulled back to idle speed.Shifter must be in n
37StartingShifter must be in neutral position andthe safety lanyard must be on theDESS post to allow engine starting.To start engine, press and hold t
2TABLE OF CONTENTSFOREWORD... 5Hazard Statements...
386) Bilge Pump Switch1. Bilge pump switchA 2-position OFF/bilge switch.Turn to bilge position when a manualoperation is required (after cleaning,stor
39FUEL GAUGEOil Pressure LampLocated in the cluster gauge, the pilotlamp turns on when the oil pressure islow or high in the engine. Check oil assoon
4011) Cluster GaugeTYPICAL1. Battery2. Engine3. Temperature4. Oil12) Bilge Drain PlugsShould water be left in the bilge, it canbe easily drained by un
41Pull latches to unlock the ladder.TYPICAL1. LatchesSlide ladder toward rear, then pushdown.TYPICAL — LADDER LOWEREDTo store ladder, lift horizontall
4221) Front Storage CompartmentA convenient watertight, lockable stor-age compartment with a removablebasket to carry personal articles. Thebasket is
43TYPICALStep : Pull latch and lift coverLift the latch ring and open cover gen-tly until stopped by retaining spring.When completely opened, the cove
44TYPICAL1. Rear storage compartment tray2. Tray under holdersFirmly close storage compartment cov-er to relatch.24) Jet Pump Water IntakeThe water is
45Installation– Lift connector cap.– Insert post in connector hole. En-sure to align hole keyway with postscrew head.– Firmly push downward to engaget
4630) Deck Drain Provides drainage of water from rain,deck washing, water splashing, etc.Keep clean to avoid clogging.TYPICAL1. Driver‘s seat2. Deck d
4733) Ventilation DuctsLocated beneath the engine compart-ment lid, the ventilation ducts supplyair to the engine and ventilate enginecompartment. Ven
325) Bow Lights ... 4426) Removable Stern Light...
4838) Fuel Tank Vent1. Fuel tank ventVent allows fuel vapor and pressure re-lease from fuel tank.39) Water Sport Towing AttachmentsPlease read and oft
49Towing TowerConvenient tower for skiing/wake-boarding.CAUTION: Always tow the vehiclewith the towing tower fastened inthe upright position to avoid
50Using knobs previously removed,place through tower joint and screwinto storage support blocks as shownin the following illustration.TYPICAL1. Screw
5140) Main Battery Cut-Off SwitchThe switch is located in the enginecompartment, close to battery. It al-lows a complete cut-out of the electri-cal sy
52FUEL AND LUBRICATIONCAUTION: Scrupulously follow the in-structions of this section. Failure to doso may reduce the engine’s life and/orperformance.F
53Oil LevelCAUTION: Check level frequently andrefill if necessary. Do not overfill — itwould make the engine smoke andreduce its power. Operating the
54TYPICAL1. Oil cap10. Properly reinstall oil cap and dip-stick.Engine CoolantRecommended CoolantAlways use ethylene-glycol antifreezecontaining corro
55BREAK-IN PERIODCAUTION: Scrupulously follow theinstructions of this section. Failureto do so may reduce the engine’s lifeand/or performance.With Sea
56.We recommend that this inspection chart be signed by an authorized dealer.10-HOUR INSPECTION CHECK LIST ✓Engine ignition timing if requiredSpark pl
57PRE-OPERATION CHECKSSome of the following items may nothave been previously covered in thisguide, however they will be describedin the MAINTENANCE o
4SPECIAL PROCEDURE ... 67Engine Overheating...
58HullInspect hull for cracks or damage.Jet Pump Water IntakeRemove weeds, shells, debris or any-thing else that could restrict the flowof water and d
59Shifter SystemCheck reverse gate operation for freemovement. With shift lever in forwardposition, the gate must be in upwardposition. With the shift
60OPERATING INSTRUCTIONSLaunching/LoadingCAUTION: Before launching thecraft, ensure the main battery cut-offswitch is turned ON and the bilgeplugs are
61TYPICALSteeringTurning the steering pivots the jetpump nozzle which control the sportboat direction. Turning the steeringwheel clockwise will turn t
62TYPICALCAUTION: Although the boat re-quires only 30 cm (1 ft) of water tofloat, the engine should be startedwith at least 90 cm (3 ft) of water be-l
63TYPICALStarting Always activate bilge blower 5 min-utes minimum before starting the en-gine. The bilge blower will ventilatethe bilge.Attach the saf
64Crossing WavesReduce speed. Always be prepared tosteer and balance as necessary.When crossing wakes, always keep asafe distance from boat ahead.Stop
65POST-OPERATION CAREGeneral CareShould water be present in the bilgeafter use of bilge pump, unscrew thedrain plugs and tilt the sport boat to therea
66FlushingTo flush the exhaust cooling system,start the engine then immediatelyopen the water tap.CAUTION: Never flush a hot engine.Always start the e
67SPECIAL PROCEDUREEngine OverheatingCAUTION: If the monitoring beepercontinuously sounds, stop engine im-mediately.Perform the JET PUMP WATER IN-TAKE
5FOREWORDThis Operator’s Guide has been pre-pared to acquaint the owner/operatoror passenger of this sport boat withthe various sport boat controls, m
68Submerged BoatTo limit damages to the engine, per-form the following procedure as soonas possible.Drain bilge.If it was submerged in salt water, spr
69Towi ng the Sport Boat in WaterSpecial precautions should be takenwhen towing a Sea-Doo sport boat inwater.Maximum recommended towing speedis 24 km/
71MAINTENANCEINFORMATIONlmo2004-004b.fm Page 71 Wednesday, August 6, 2003 11:19 AM
72MAINTENANCEEmission Component MaintenanceMaintenance, replacement, or re-pair of the emission control devicesand systems may be performed byany mari
73EPA Emission RegulationsAll new 1999 and more recent Sea-Doosport boats manufactured by Bombardierare certified to the EPA as conformingto the requi
74Additional LubricationBombardier Lube™ lubricant will helpto prevent corrosion and keep properoperation of moving mechanisms.Lubrication of the foll
75TYPICAL — THROTTLE LEVER1. Must move freelyFuel and Oil FiltersThese filters must be replaced by anauthorized dealer annually. Fuel sys-tem pressuri
76TYPICAL1. Battery2. Main fusesIf an accessory, engine or gauge is notworking, check its fuse condition.Fuses for the electrical system of the en-gin
77TYPICAL — INTERFACE1. Radio 2. 12-volt jack3. Blower4. Navigation lights5. Bilge pump6. SpareWhen finished, ensure to properly placeseal in cover.Ca
78TYPICAL1. Remove these screwsTYPICAL1. Push in, twist and remove bulbThe assembly is essentially the reverseof removal procedures. However, payparti
6Advisory StatementsAdvisory statements alert you to con-ditions that affect equipment opera-tion, maintenance, and servicing prac-tices.An IMPORTANT
79Inspect mufflers, battery and reservoirfastening devices. Check electrical con-nections for corrosion and tightness.Inspect hull and jet pump water
80STORAGE AND PRE-SEASON PREPARATIONStorageIt is recommended that the sport boatbe taken to an authorized dealer forproper storage but the following o
81Spray Bombardier Lube™ lubricant orequivalent, in spark plug holes.To prevent fuel to be injected and alsoto cut the ignition at the engine crank-in
82If the sport boat is to be stored out-side, cover it with a vented opaque tar-paulin to prevent UV (ultraviolet) raysand grime from affecting the pl
83TROUBLESHOOTINGThe following chart is provided to help in diagnosing the probable source of simpletroubles. You may be able to solve many of these p
84Engine will not StartOTHER OBSERVATION POSSIBLE CAUSE REMEDYEngine does not turn over and the monitoring beeper sounds.• Refer to MONITORING BEEPER
85Engine Continually BackfiresOTHER OBSERVATION POSSIBLE CAUSE REMEDY• Faulty RPM limiter. • Refer to an authorized dealer.Weak spark. • Fouled, worn
86PERIODIC INSPECTION CHARTDESCRIPTIONFREQUENCYFIRST10 HOURSEVERY25 HOURSEVERY50 HOURSEVERY100 HOURSORPRE-SEASONTO BEPERFORMEDBYGENERALFire extinguish
87NOTE: Some items are included in the PRE-OPERATION CHECKS and not nec-essarily repeated in this chart. D: DealerO: Operator➀ Every 10 hours in salt
88SPECIFICATIONSMODEL SPORTSTER™ 4 TEC™ENGINEEngine typeRotax® 1503 4-TEC, 4-stroke,Over Head Camshaft (OHC), liquid cooledNumber of cylinders 3Number
SAFETY INFORMATION 7SAFETYINFORMATIONlmo2004-004a_safety.fm Page 7 Wednesday, August 6, 2003 11:18 AM
89BOMBARDIER INC. reserves the right to make changes in design and specifica-tions and/or to make additions to, or improvements in its products withou
90SI* METRIC INFORMATION* The international system of units abbreviates SI in all languages.➀ To obtain the reverse sequence, divide by the given fact
91WARRANTYlmo2004-004b.fm Page 91 Wednesday, August 6, 2003 11:19 AM
92BOMBARDIER LIMITED WARRANTY FOR MODEL YEAR 2004 SEA-DOO® SPORT BOATS SOLD IN THE UNITED STATES AND CANADA1. SCOPEBombardier Motor Corporation of Ame
933. CONDITIONS TO HAVE WARRANTY COVERAGEThis warranty coverage is available only after the purchaser and Dealer have: (i)completed and documented the
94• Damage resulting from removal of parts, improper repairs, service, mainte-nance, or modification, or use of parts or accessories not manufactured
958. TRANSFERIf the ownership of a product is transferred during the warranty coverage period,this warranty shall also be transferred and be valid for
96CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2004 SEA-DOO® SPORT BOATS EQUIPPED WITHA ROTAX® ENGINE(S)If your Sea-Doo sport boat ha
97Three Stars - Ultra Low EmissionThe three-star label identifies engines that meet the Air Resources Board’s Per-sonal Watercraft and Outboard marine
98Parts covered for a Model Year 2004 Sea-Doo Sport BoatSportster LE DI equipped with a Rotax engine(s): Parts covered for a Model Year 2004 Sea-Doo S
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